Petroleum Pump System Operators Refinery Operators and Gaugers

Production Occupations
Feb 15
MODERATE

What They Do

Operate or control petroleum refining or processing units. May specialize in controlling manifold and pumping systems, gauging or testing oil in storage tanks, or regulating the flow of oil into pipelines.

Employment Impact

United States

33.4K

People employed

Estimated Global

667.2K

Estimated global impact (extrapolated from US market data)

AI Impact Overview

This occupation faces moderate risk from AI and automation in the next decade. Routine operations, monitoring, and reporting will increasingly be automated, but roles requiring judgment, troubleshooting, and compliance will remain valuable.

AI Analysis

Detailed Analysis

While AI will automate many routine tasks in petroleum pump and refinery operations—including monitoring sensors, managing basic reporting, and predictive maintenance—human expertise is still essential for emergency response, compliance oversight, complex troubleshooting, and adapting processes to changing regulations. Upskilling toward automation management, digital systems, safety protocols, and sustainability will keep workers relevant as the field transforms.

Opportunity

"By proactively learning new skills and adapting to emerging technologies, you can secure your place in a changing industry and stand out as a leader in digital and safety transformation."

YOUR PERSONALIZED PLAN

Action Plan Ready

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Actionable Steps
Progress Tracking
Expert Resources

AI Risk Assessment

Risk level varies by experience level

J

Junior Level

HIGH

Entry-level tasks such as data logging, routine monitoring, and simple adjustments are at high risk of automation, leaving fewer openings for beginners.

M

Mid-level

MODERATE

Technicians with experience in diagnostics, system calibration, and compliance can retain roles by learning digital tools and process automation.

S

Senior Level

LOW

Supervisors and specialists responsible for strategic decisions, regulatory interactions, system optimization, and crisis management face lower automation risk and may see opportunities expand.

AI-Driven Job Forecasts

2 Years

Near-term Outlook

Job Outlook

Job opportunities remain stable with incremental adoption of AI for diagnostics and monitoring. No major displacement expected.

Transition Strategy

Begin developing digital literacy; complete safety certifications; join automation pilot programs in your facility.

5 Years

Medium-term Impact

Job Outlook

Automation will start to reduce the need for manual operators and routine monitoring, but roles shift toward oversight, troubleshooting, and data-driven decision-making.

Transition Strategy

Pursue certifications in digital process management, predictive maintenance, and safety leadership. Explore roles in automation system integration.

7+ Years

Long-term Vision

Job Outlook

Substantial changes to occupational structure—most routine operations automated, substantial need for advanced oversight, compliance, and integration with digital twins/remote operations.

Transition Strategy

Develop skills in systems engineering, energy transition, and advanced automation; consider transitioning to emerging energy fields or occupational safety roles.

Industry Trends

Aging Workforce Retirements

Impact:

Opens mentorship and training opportunities for experienced staff.

Change Management in Digital Transformation

Impact:

Rewards adaptable professionals skilled in leading organizational change.

Cybersecurity Threat Management

Impact:

Necessitates upskilling in digital security and risk mitigation.

Digital Twin Adoption

Impact:

Creates demand for roles skilled in simulation, calibration, and integration.

Energy Transition and Decarbonization Initiatives

Impact:

Shifts some operational roles to renewables and sustainable process management.

Industrial Internet of Things Expansion

Impact:

Increases connectivity and sensor data, changing operator roles to more analysis-driven.

Predictive Maintenance

Impact:

Increases need for data analysis and digital diagnostics workflow.

Process Automation

Impact:

Routine monitoring and control shift to automated systems, reducing lower-level operator demand.

Remote Operation Centers

Impact:

Expands opportunities for remote work and centralization of expertise.

Stronger Safety and Environmental Regulations

Impact:

Requires robust compliance skills and oversight beyond AI capabilities.

AI-Resistant Skills

Negotiation and Conflict Resolution

American Management Association: Negotiating Skills
Skills Type:
Interpersonal NegotiationSoft Skills
Learn More
Score:7/10

Mentoring and Training Others

American Society for Training and Development
Skills Type:
Leadership/Education
Learn More
Score:7/10

Crisis Management

Society of Petroleum Engineers - Critical Skills
Skills Type:
Critical Thinking, Emergency Response
Learn More
Score:10/10

Alternative Career Paths

💻

Regulatory Affairs Specialist

Ensures compliance with safety and environmental standards in product development.

Relevance: Applies expertise in compliance and policy navigation to safeguard operations.

💻

Predictive Maintenance Analyst

Employs AI analytics to prevent equipment failure and optimize drilling schedules.

Relevance: Blends field expertise with data analytics for higher efficiency.

💻

Process Automation Specialist

Develop and maintain automated processes in industrial settings.

Relevance: Directly applies operational knowledge to automation upgrades and digital transformation.

Emerging AI Tools Tracker

Honeywell Forge
An enterprise performance management solution that uses AI to optimize operations.
IMPACT:
8/10
ADOPTION:
Currently in use
Adopted in sectors like manufacturing and energy.
IBM Maximo Visual Inspection
Combines artificial intelligence and computer vision for defect detection and equipment wear analysis.
IMPACT:
7/10
ADOPTION:
1-3 years
Growing among Fortune 500 manufacturers.
OSIsoft PI System
AI-driven operational data management for real-time field analysis.
IMPACT:
7/10
ADOPTION:
Active / Now
High in process operations and monitoring.

Full AI Impact Report

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